Kioti injector pump May 23, 2023 · Im pretty sure its a gravity system but there is a round part on the engine near the injector pump that looks like a diaphragm pump, I will check that as well. (Note for assembling) • Page 105 ENGINE - SERVICING LK30 4. If the fuel doesn't flow freely without any bubbles at the inlet to the injector pump, you need to start back at the fuel filter. Steve_Miller Veteran Member. Jan 30, 2013 / Lk3054 injector pump #5 . If you insert 0. Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. Thread starter DK35vince; Start date Mar 5, 2015; Prev Apr 30, 2025 · Category: Injection Pump Tags: Kioti, DK90 Spencer Diesel offers a complete application guide to find the exact pump, injector, or turbo that fits your agricultural, industrial, or light truck needs. injection pump gear or cam or injection pump plungers or rollers. Kioti CK2620SECH. 3K views 3 replies 3 participants last post by thepumpguysc Mar 13, 2024 As recommended in the factory service manual I opened 2 nuts on the top of the fuel injector pump to bleed any air out up there. View Details. Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. As in it barely May 19, 2009 · Ritchey> you seem to be misinformed. He said it doesn’t happen often but when it does it’s usually around the 20 hour mark and this fixes it every time. Mitsubishi, Satoh, Iseki, Bolens, Injection Pump, 094500-0684, MM400-931, MM400-933, 5650-040-0931-0, 5650-040-0933-0, TX1300, S370, BEAVER, MT372, D1300, G152, G154, Kioti tractor injection pump repair. Would not buy from either again. This Tractor is severely DETUNED from the factory to meet emissions. 6 hp (29. ozarkpugs New member. Third does anyone no if there are parts available such as the plastic gears inside the pump. 5 hrs labor. You only need to create some space to move the pump slightly. White Horse Distribution - Your go-to source for engine, hydraulic, driveline, and electrical components since 1995. Fuel Injection Pump fits Kioti LB1914 CK20 E5700-51016 fits Daedong 3C093 ASAP Item No. Kioti 2007 Dk45SE HST. Most times at this point the tractor will start so tighten the injector lines down and go to May 6, 2022 · Buy Fuel Injection Pump Assembly E5800-51015 For Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504: Pumps - Amazon. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. Category: Injection Pump Tags: Kioti, CK3510 Related OEM and MFG Part Numbers: 28645543, 3896496, 7386496 Spencer Diesel offers a complete application guide to find the exact pump, injector, or turbo that fits your agricultural, industrial, or light truck needs. For others, this stop solenoid is different from the CK and DK models. Information for Kioti owners. If You Are Struggling To Find Your Parts On Our Website Jun 27, 2024 · I have a Kioti CS2410 which will crank but not fire. OUT in 1/2 turn increments and snug the nut back up. A Machinery, client satisfaction guaranteed. SHOP NOW. I have no smoke when it cranks. Delphi Injection pump rebuilt by Oregon Fuel Injection using genuine Delphi parts. If you remove 0. Not sure where to go from here In this video I explain how to get MORE POWER out of your Kubota L2501. Forums. Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. $20. Page. The injection event is at 12 degrees before top dead center. Injectors are $250-300/ea and an injection pump is $1300, so I Kioti Owning/Operating . Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. How much Horsepower does a Kioti CK4010 tractor produce? The Kioti CK 4010 model can produce 39. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air Oct 15, 2023 · If all else fails, crack open each injector line right before it's injector one at a time. I motored it over after putting new Fuel Injection Pump Assembly E5800-51015 for Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504. But, IF you did then cracking an injector would be the way to help purge any such air. #8 . jake98 Veteran Member. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. Mar 7, 2016 · When you run a diesel out of fuel or change the fuel filter, or other wise open the fuel delivery system, you need to bleed the air out of the fuel delivery system. Very disappointed because it never should have happened I don't blame him. Not adjusted on a bench by the injection pump folks. Sep 13, 2014 · Glad you got it going, I have been working on them for 5 years, not that many failed, that's not much help if yours did, there are diesel injector shops that are able to rebuild them now, tho I'm not sure the cost but one person told me it was about half of the cost of a new pump, and that is here in Missouri, but the pump that is used on the Kioti is being used on a lot of other tractors so I Kioti Genuine OEM Parts; This is a fuel pump that transfers fuel from the tank to the injector pump. Jul 18, 2024 · Compatible with part numbers: E5500 51015. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. Hope this video helps! Change your FUEL FILTER first thing btw. This seems to have happened fairly often and is due to defective manufacturing or design. Nov 2, 2010 · Do a search for "injector pump failure" in the kioti owning and operating forums and you will find a ton of posts. But for now lets assume that it did, so now Apr 3, 2020 · If so, take the fuel line off at the injection pump and insert it into a bottle. Engine stop botton does not move. Joined Jan 11, 2018 Messages 1 Location mo. 2007 Kioti CK20S HST with KB2465 backhoe. Injection Pump: 2644A406: USE SD P2 2644A406: Injection Pump: 2644A446: USE SD P2 2644A406: Injection Jul 28, 2012 · Just to update this thread, Injector pumps/Fuel System are not covered under warranty so I have shelled out $1490 For a new pump. It is equipped with a . 2. But I was looking at the bottom of the tank when I opened her up. When looking up these injectors a Kioti injector is anywhere from $500-$900. 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 Kubota injection pump repair without removing it from the tractor. com) hooked me up to get her running. Oct 2, 2022 · U first need to determine if the inj pump is pumping fuel up to the injectors. If that is good then I would try bleeding the injectors by loosening the injector lines and cranking the motor over until you see fuel spitting out of them. Check out the brochure in the link Jun 27, 2023 · I have a 2006 ck20 that I bought not running. We Also Stock 1000's Of The Highest Quality Kioti Aftermarket Parts Which Allows Us To Increase Your Chances Of Finding Vintage Or Otherwise Obsolete Parts. Application Models: Compatible with Delphi Kioti. Mar 12, 2013 · Now slightly loosen the joint at the injector pump inlet until fuel flows freely, then tighten that joint. cut off metal tube blocki Feb 13, 2025 · Part Number: 28526900, 28350649, F6800-12103, F6800-12104. Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film Cup Fuel Filter fits Kioti CK25 CK27 CK30 CK35 DK35 DK40 DK45 DK50 DS3510 DS4110 DS4110 HS DS4510 Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. Nov 22, 2013 · Jul 23, 2023 / Repair Common Kioti Mechanical Injection Pump Failure #70 . How much does a KIOTI ck4010 tractor weight? The CK4010 contains 2679 to 3307 pounds weight. TPG came through and confirmed it. Apparently the glow plug tips also broke off. Will only fit models that have orange plastic clips on the air cleaner cover CK2610 XL94-00321 & after CK2610H XL95-01290 & Nov 28, 2020 · You verified it's getting air, no blockage, Kioti owners manual will suggest - "when power is insufficient" - Valve out of adjustment - Air Cleaner dirty - Fuel injection pressure is wrong - "If color of exhaust is bad"; fuel quality poor - Nozzle is bad - at 250hrs valve adjustment should not be an issue, however contaminated fuel can be a pain and cause blockage / failure at the injectors Aug 5, 2009 · I had a broken gear in my 2007 fuel injector pump on my Kioti Dk45SE just like hundreds of others out there. What affected the rating was an injector pump failure, ignition switch failure and a bucket that doesn't come back far enough. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. Replaces Kioti OEM Number(s) E5700-51016. It includes a table of contents that lists chapters on general information, the engine, and disassembly procedures. Browse Parts / Troubleshooting / Service Center / Links / Core Criteria / Contact Aug 10, 2015 · Re: assemble zextel 3 cyl inj pump Solved Thank you The Pump Guy, TPG!! thepumpguysc@aol. Place engine at TDC by turning engine counterclockwise until #1 intake/exhaust valves push rods spin freely. Feb 12, 2024 · For example, 15° BTDC means the injection occurs 15 degrees before the piston reaches TDC. $3. 00). Kioti Fuel Injection Pump quantity. My buddy has a new se model 3510 and loves it. Nov 24, 2013 / Kioti LK35 Injector Pump Solenoid Problem #3. fuel turbocharger shop new rebuilt components injection pumps injectors turbochargers parts accessories diesel and gasoline engines Ford Chevy Chevrolet Dodge Sprinter John Deere Mack International IDI 6. It led to incidents of out of control very high RPMs. one at a time. Love the size and horsepower. Condition:Remanufactured Replace Part Number:E5800-51015, E580051015, E5800-51016, E5800-51011, 40109813, E580051016, E580051011, 175201 Jun 5, 2017 · Jun 9, 2017 / Kioti EX45 Injector Pump Repair. Install new injector pump onto engine block 3. How do you reset engine stop. Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. . Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. bubbazoo New member. The general information chapter covers tractor views, specifications, identifications, cautions, and checklists. g. The injection pump is an entity unto itself, and limited by the screw the engine manufacturer installs. Do not remove them completely. Has Kioto offered to help with these repairs? J23 KIOTI DK65 NOZ ASSY (R&R) View Part. Joined Nov 9, 2011 Messages 1,927 Location Kittrell, NC Tractor Kioti DK45S. Rebuilt Delphi Injection Pump, Perkins 2644C314. C. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. He said the “cam” for the injector pump had been replaced and it was not “timed” correctly. At this point I am thinking it could be the uptake pump, the injector pump, a bad injector, or it could be the key switch not getting power to the I glow plug seitch, the glow plug timer of a safet switch or relay for the fuel cut off if it has one. Tractor, well first I'm going to try and see if the Kioti people will stand behind the EPA warranty and replace the pump. Remove the injection pump mounting bolts and nuts (A). Joined Nov 28, 2010 Messages 3 Tractor kioti lk35. ritcheyvs Veteran Member. Oct 14, 2016 · For the most part I really enjoy this tractor. If it’s equipped. They said it was because I was running pump diesel instead of off road. Add to cart. Fuel filter pluged and engine quit,replaced filter and increase horsepower kioti ck2610 simple, straightforward video of how to do this, with an up hill test on what the difference is. Simply Select Your Model From The Selection Tool And Browse Our Huge Catalogue Of Genuine AGCO Parts. Part Number Comment Application; 28589920: USE SDN28589920: Injector: 42014420: USE SDN42014420: Injector: 28645543: USE SD DN 2865543(DELPHI ASSY#) Injection Pump Pumps, Hoses, Nozzles, Filters Fuel Injector Nozzle Assembly fits Kioti CK25 DS3510 CK35 DS4510 DK40 LB1914 CK27 DS4110 DK50 LK3054 DK45 LK2554 CK20 DK55 LK3504 Kioti Parts Lookup That Allows You To Find Genuine Parts For Your Kioti LK2552. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. Loosen the steel feed lines from the pump to the injectors, AT THE INJECTORS. The injection pump comes with the seals and gaskets for installation. It runs smoother, quieter and has a bit more power too. com. What to Do if the Diesel Fuel Injector Pump Is Failing. Over time, the vibrations of the tractor can cause the teeth to break off, which can jam the pump and prevent control of the speed. K5lwq Elite Member. Resources. I have replaced fuel filter and fuel pump. My local Kioti dealer said Kioti wanted $700 for a new IMV, and $20 for the Voss connector. Turn on the key to make sure there is fuel coming out. Menu. 5 kW) maximum gross power. If not, check the shut off solenoid. I have a CK20 ,purchased in 2006 . It is all the way in and lever does not move on manual connection attached to injection pump. While checking compression followed by a leak down test are great procedures, I think first I would do they simplest of often overlooked maintenance and check/adjust the valves. Iam not getting any fuel to the injectors. Aug 2, 2022 · You all helped myself and my neighbor diagnose a problem with his Kioti LB1914 several months ago. The 3A165 that is in the CK2610 now, although detuned to 24. 4. Kioti covered the cost of the pump (over $1000. INJECTION PUMP May 30, 2024 · Fuel injection pump is major (only for a qualified tech to touch)and the last thing to check after everything else. pull that hose off so u can SEE which way its supposed to go. 15 mm of shim/shims, you will advance the injection timing by 1. 5 days ago · What kind of oil does a Kioti CK4010 tractor take? You can use Kioti 15W-40 Engine Oil engine oil for your CK4010 tractor. Fuel injector repair/replacement . Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). The thread is pretty thorough and explained a lot. 9 7. Rotate the injection pump in the direction of the engine rotation to advance the timing Mar 6, 2016 · That will tell you if there are any real differences besides the injector pump settings. 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 Fuel Injection Pump Assembly fits Kioti CK25 LK2554 E5500-51015 E5500-51012 ASAP Item No. Condition: New. I love that my DK predates all this nanny nonsense. $218. I believe it is the same issue show here. 9L 3 cylinder diesel engine and 2 transmission options. Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Mar 28, 2007 · Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. See your owners manual for instructions on how to bleed the system. Kioti had a serious design flaw in there injector pumps from 05-08 and there should have been a recall IMO. When I have done this previously on my old 1960's David Brown tractor, I just bleed the injector pump via the air bleed valve. I called and they were Nov 22, 2013 · Dec 5, 2017 / Repair Common Kioti Mechanical Injection Pump Failure #16 . 2K views 1 reply 2 participants last post by thepumpguysc Aug 6, 2023 Aug 10, 2012 · Joined Nov 25, 2011 Messages 16,317 Location Ohio Tractor Kubota 1120 RTV Kioti DK-40, MF-135, Ventrac 4500Y Mar 7, 2015 · Back to the injection pump: Timing of the injector pump can't change dramatically, like all the sudden, unless something broke. If you tractor has a lift pump that pumps the fuel to the injector pump, it often has a screen in it. 5 hp, used to put out 34hp in 2015. Warranty: 6 months. The SS must be retracted before the injection pump can deliver fuel for the engine to start or run. Jan 23, 2021 · In the process of relocating the pump, I installing a new fuel line to the engine, changed the fuel filter, anddrained the fuel tank. 89. Visit Us 2001 Highway Injection Pump: 912696-1030: DOOWAN PUMP ASSEMBLY# * R&R @ T&M: Jun 14, 2008 · OK, so I thought I had run out of fuel. O. Turbo Chargers. Wait for the solenoid or switch similar relays around…. com I was close to the solution but followed TPG's instruction. Kioti Industrial DK45S Parts | Spencer Diesel. Alien said: Would the CK 30 Genuine Kioti Inner Air Filter Kioti Part #: TC26-1870A Kioti CK, CK-SE Series listed below. Maybe a call to an injection pump shop could reveal the truth, ask them "If my Kioti 45 hp tractor injector pump was trashed and I found a 25 hp injector pump at a bone yard, could you adjust it to give me 45 hp?", "Would you have to order any parts to do it?". Part number: LB1914. Joined Jan 7, 2013 Messages 1 Location Gambier, Ohio Tractor Kioti CK20S. I attempted to have the pump rebuilt and the unit was returned with a note. Fuel Injection Pump Assembly fits Kioti CK27 CK30 CK35 DK35 DS3510 LK3054 LK3504 E5800-51016 E5800-51011. 3 Powerstroke Cummins Duramax Performance Common Rail Injector DB2 Kioti Doowan Fuel Injection Pump Assembly fits Kioti CK25 LK2554 E5500-51015 E5500-51012 ASAP Item No. At C. Alien Elite Member. Fits: Perkins 1104D-44T, Kioti DK90, Massey Ferguson 2670. The engine chapter describes the engine body, lubrication, cooling, fuel Jun 5, 2023 · Jun 5, 2023 / Kioti Fuel Injector Pumps - CK25 Anyone Selling Rebuilds #2 . I had a pretty strict budget and also didn't want a dpf system is the only reason for the 2610. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. Nov 24, 2013 · Jun 18, 2015 / Kioti LK35 Injector Pump Solenoid Problem #7 . My CK30 fuel guage was showing 3/4 of a tank when she stopped. 5. Bid on top-quality equipment at our May 13th online auctions! Oct 16, 2014 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. Does anyone know if kioti was still putting injector pumps with plastic gears on dk45s in 2006? Called kioti today and was told to talk to dealer, but had already talked to dealer and mechanic twice and they insist it is bad fuel. Have you noticed any specific issues with the current injector pump on your CK20? Mar 28, 2007 · Mrs. I changed the filter, re-filled Dec 5, 2013 · Three weeks ago while picking rocks with the 45, for no apparent reason, the engine started to race out of control. Jun 5, 2023 · Jun 5, 2023 / Kioti Fuel Injector Pumps - CK25 Anyone Selling Rebuilds #2 . 5030 Epic Contributor. They also said it Remove the injection pump cover(2). Oct 14, 2019 · The knob on the injection pump inlet is an air bleed. Jun 16, 2009 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. 87 for a fuse and I'm actually happy about it because it could have been something serious and (more) expensive. chart1 New member. Nov 9, 2011 · If your Kioti injection pump had a confirmed failure, please respond with the following data as known: (1) Tractor Model (2) Year built (3) First 4 digits of serial number (4) Approximate operating hours at time of failure (5) Nature of failure (if known, e. Fuel Injection Pump fits Kioti DS4110 DS4110 HS DK40 DK45 DS4510 E6301-51016 ASAP Item No. 175201. 175144. Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. Yet another Kioti injector pump failure. The guy I bought it from said it had been setting up because of a problem. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Application: Compatible with Kioti LB1914 Tractors Parts. I am Jun 24, 2018 · replacement for Fuel Injection Pump Assy for Farmtrac/Montana/Cub Cadet/LS/Kioti tractors Fits Kioti CK27, CK30, CK35, DK35, DS3510, LK3504, and many more Fits Cub Cadet Aug 16, 2018 · My Kioti is in need of some new injectors. Purchased tractor in june of 2006. jammed tack, stripped gears, excessive plungrr wear, etc) Jan 7, 2013 · Jan 7, 2013 / Kioti CK20S injector pump removal instructions #1 . I couldn't shut it down or control the Jul 7, 2008 · I had to take my Kioti DK45 in for service in September because it quit running. Aug 5, 2009 · This is the second part of my DK45SE HST Fuel Injector Pump story. Branson 8050, IH 574, Oliver 1550 Diesel Utility (traded in on Branson) NH 8160. $273. Kioti LK2554, Branson 4815C, Satoh Beaver, Speedex. Part Number: 9520A000G Feb 5, 2020 · Joined May 10, 2009 Messages 897 Location Upper Michigan, Marana Az. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. The local dealer whom I bought it from was no help either, would not go to "bat" for me with the company. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. Check that. Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. Apr 10, 2019 · Injection Pump Rebuilder. Kioti has been a good investment for me. Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. 5 degrees. Find this any many more Fuel Systems on Fastline. Customer: I need a injector pump for a ck20 Kioti tractor will the ck25 the same Mechanic's Assistant: Can you confirm the model year of your CK20 Kioti tractor? Customer: around 2005 Mechanic's Assistant: Thank you for that information. Used Cylinder Head fits Kioti LK3054 E5900-03042 fits Daedong TD1400 ASAP Oct 15, 2012 / Kioti Injection Pump Failure Data. Note: 1, When ordering, please check the picture and part number, the picture is taken in real life Oct 3, 2022 · There's a hose that connectors back from the fuel injectors and takes overflow fuel back into the fuel pump, or when the engine is turned off. | machine, customer The Kioti CK20 is a 2WD compact utility tractor from the CK series. I may have had a different opinion had the injector pump been covered by the warranty though. Jan 11, 2018 / Need INJECTION PUMP ASSEMBLY KIOTI CK30 #7 . When you send a pump in for service, the screw stays in the engine block. The shims come in different thicknesses. Found out that the Injector pump went out. Mar 12, 2024 · Kioti CK3510H (2017) Injector Issues Jump to Latest 1. Bid on top-quality equipment at our May 13th online auctions! Dec 27, 2021 · When my warranty expires I'm gonna adjust the mechanical injection pump and bump it up at least 10 horsepower. Second the tractor is only 3 years old and has only 300 hours on it, these injector pumps should not be failing at 300 hours. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. Jul 8, 2005 · Problem is the kioti tech mentioned that there is a valve or something on or near the injector pump that should be opened also during the 30 second run then closed. A Partially synchronized transmission with 6 forward and 2 reverse gears or a hydrostatic transmission with infinite forward and reverse gears. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Model Year: 2006 Kioti company absolutely will not help with the bad injector pump even though they knew this was a problem with their tractors. Tractor 2007 Kioti ck30. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. If she doesn't start then you have another problem, not air in the lines. Joined Jul 13, 2011 Messages 2,708 Location Grantham, South East Queensland Oct 20, 2021 · I bled the injectors and other almost fired then just rolling over. 1-12 of 27 results . 175156. Align the control rack pin (4) with the slot (5) on the cylinder and remove the injection pump. Install gearing onto injector pump shaft, leave bolts lose for adjustment. Manufacturer holds exclusive rights to this unit" Pump is Zexel. He has always been very pleased with the tractor till now. Expensive lesson, but better than an injector pump. Joined Mar 17, 2004 Messages 1,352 Location Nova Scotia, Canada Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. The Kioti part number on the current injector is F6805-53001. Tractor Kioti CK4010 hst, Cab, Deere 26G excavator, K1500 w/ Boss 7’6” plow, F450 dump W/ Boss 10’ straight blade Super Duty plow, F250 reg cab, F350 cc drw, Case TR310 CTL Dec 4, 2017 · Buy FridayParts Fuel Pump with Gasket E5775-52031 E577552031 for Kioti Tractor CK25 LK3054 CK35 DK40 DK45 DK55: Mechanical Fuel Pumps - Amazon. 99. I recommend and will definitely use his services!! The pump Guy (thepumpguysc@aol. Aug 11, 2015 · Review of Injector Pump and No Help from Dealer and Co. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. The pump folks SETS the fuel at full and CHECKS idle and starting. Feb 15, 2012 · They told me that the injection pump was detuned by Menu. Contact Us New posts. Kioti CK/DK Rebuild Kit - Some Kioti tractors have injection pumps with a control sleeve (or gear as many call it), that is made with a poor quality material. Page 106 ENGINE - SERVICING LK30 D. air/fuel will come out 1 way BUT it NEEDS TO BE CLOSED when running. Fuel Injection Pump for Kioti Tractor(s) DK40, DK45, DS4110, DS4110 HS, DS4510. Pat Numbers: 2644C314, AR3090316, 9520A000G, 9520A001G . But neither fuel nor air is coming out of the top of the injector pump. com FREE DELIVERY possible on eligible purchases Nov 3, 2011 · My Kioti CK 20S is in for repair right noe for injector pump failure. Use the Right Diesel Fuel Injector Pumps for Your Make and Model. 6. The pump is located on the 4myKIOTI. 15 mm of shims, you ***** the injection timing. I am a fairly decent mechanic but I am stumped. Loosen the bolts or nuts that secure the injection pump to the engine. Remove the idle limit system (3). B. Hello Everyone. The cam follower pushrod was bottoming in the P&B and jamming the rack. I. e. There are a few things Apr 12, 2016 · I ordered a new pump and three new injectors for my (800) 853-2651. Replaces Kioti OEM Number(s) E5800-51016, E5800-51011. A new IP is costly (vicinity Nov 22, 2013 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Now here is where I get confused. Product Name: Fuel Injector. Well talk about a rip off so I found this company over in PA that rebuilt injectors at honest price. Can you confirm if you need this for maintenance or repair purposes? Jun 21, 2012 · Also opened bleed bolt on injector pump and plenty of fuel. This part fits. Joined Aug 6, 2017 Messages 4,796 Location Mineola, TX Tractor Jan 31, 2024 · 4)Measure the time needed to decrease the initial pressure from 8532 psig to 7110 psig. Oct 30, 2017 / Bleeding the fuel system on a Kioti Fuel Injection Pump fits Kioti CK20 LB1914 E5700-51016 fits Daedong 3C093. A new fuel injector pump would cost $1400 to $1800 plus labor. Kioti Tractor DK45SE HST rebuilt injector pump Pt. Fuel Injection Pump for Kioti Tractor(s) CK20, LB1914, Daedong Engine(s) 3C093. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). I hope you like the 35 horsepower. The Delphi part number is 28387256. Oct 16, 2014 · I took the pump back apart and checked lift of the fuel cam lobes. and spin the engine to see if fuel squirts out. Leave the lines loose AT THE INJECTORS when trying to start. YouTube Videos. A fuse!! A $273. Jun 17, 2023 · Jun 17, 2023 / Kioti Ck25 Injection Pump Rebuild Mistake #2 . Log In/Register. I’ve been trying to wrap my head around the different part numbers to get the correct injector at a reasonable price. I disassembled the injection pump and reassembled it without the cam follower springs. 175212. Customer: how can I get parts diagram/breakdown for the injector pump on a Kioti ck25 Mechanic's Assistant: I understand you're looking for a parts diagram for the injector pump on your Kioti CK25. Taken hose off at fuel injector and when i run the pump, diesel flows. if u shut it off w a key, u have a solenoid. com FREE DELIVERY possible on eligible purchases Feb 5, 2020 · The fuel injection timing is the only thing controlled by the shims. Procedure 1. I transferred the same amount of cam lift to the injection pump as the cam lobes would, and found the problem. Sep 18, 2023 · How to time injector pump for removal on farmtrac 35. Aug 5, 2023 · Kioti DS3510 No fuel from injection pump Jump to Latest 2. I have a great personal relationship with the dealer so Im sure they will help me trouble shoot before I have to bring it in to them. Kioti Genuine OEM Parts; This is the injector pump that fits numerous Kioti tractors. Pumps, Hoses, Nozzles, Filters; Fuel Injector Nozzle Assembly fits Kioti CK27 CK30 CK35 DK40 DK45 DK50 DK55 DS3510 DS4110 DS4110 HS DS4510 LB1914 LK2554 LK3054 Aug 10, 2012 · Jul 14, 2013 / Kioti Injection Pump Failure Data #40 . Joined Feb 21, 2003 Messages 26,152 Location SE Michigan in the middle of nowhere Fuel Injection Pump Assembly for Kioti Tractor(s) CK27, CK30, CK35, DK35, DS3510, LK3054, LK3504. 7. But everyone I have rebuilt have to be retimed due to small amounts of wear on all of the above items. If you have any questions Must have jumped out when injector pump seat broke. "No service available-cannot buy parts/replacement parts at this time. Feb 5, 2002 · His injector pump failed (stripped gears) like so many others made from 2005-08. Therer is nothing in the manual about this, and I cannot find the valve. I had to pay 1. Replaces Kioti OEM Number(s) E6301-51016, E6301-51013. Nov 9, 2011 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Got it all back together OK, but now I needed to prime the fuel lines etc. Will not buy another one because of it as well. This document provides an overview of the contents and structure of a tractor repair manual. I decided to change the fuel filter at the same time(99 hours just seemed like a good time). By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. Fuel Injection Pump Assembly fits Kioti CK35 LK3054 CK30 DS3510 CK27 DK35 LK3504 E5800-51016 ASAP Item No. May 6, 2018 · They removed a shim from the injection pump and it runs better than ever. 2 - YouTube Feb 23, 2021 · If I understand correctly, in addition to replacing the #2 injector, you have also swapped the injectors from a known functioning injector. Joined Nov 10, 2007 Messages 1,824 Location Dingmans Ferry PA Tractor 53 Cub, 70's JD Aug 29, 2012 · Kioti CK30 Injection Pump Failure. ptzb pjtm wfxgdx nrdup hmhbfq zzf xlyhtma ryf mihu sxgux fjqqs hxsj fcibh fmeb qkvxvaux