Om642 delete problems If it’s point 2 then it might help for a while until the inlet One big restriction in the intercooler plumbing is the turbo resonator. In general, the OM642 engine has actually proven to be quite trustworthy. Joined Dec 30, 2016 Messages 62 Reaction score 0 Location Dumbarton Your Mercedes E350cdi 2010 Dec 30, 2016; Banned #1 Hi, This is my first post. You can change small o-rings on injectors where are connected fuel return pipes. $80. 9 powered family Still going strong 2014 ML350 Bluetec (wife's DD) the code problem was finally solved. After just 1 week of ownership car was in limp mode and a mechanic suggested me to gut the dpf+cat and remap the ecu to stage 1 with dpf off egr off . After a DPF delete, the truck smoke white at 40 Celcius degrees and up, not under 40 “Black Death” Fuel Injector Problem. (EGR) system in a Mercedes-Benz Sprinter, especially those equipped with the OM642 and other CDI engines, plays a crucial role in reducing emissions by recirculating a portion of the engine’s exhaust gases Om642 keep inlet port shut off motor delete or install a new one ? Thread starter boxer 01; Start date Feb 7, 2024; Feb 7, 2024 #1 B. Swirl flaps can stick due to carbon build up Good morning all. SFTP Banned. 2 posts · Joined 2008 Add to quote; Only show this user #1 · Nov 1, 2008. Table of contents. 4. There are differences in the EGR valve and coolant routing from the earlier OM642 Engines. We tried our best but we cant find the Limiter and delete it. dieselmaniac Discussion starter. 5 too. For starting parameters everything is ok beacose is huge lag while motor start. (10-09-2021, 08:45 PM) MaxEcu Wrote: (10-09-2021, 07:38 PM) vlad. Truck Agriculture. While it isn’t exactly an engine problem, there are a number of owners that experiences problems with: failing NOx sensors (not exactly cheap to replace) clogged AdBlue lines and injector; failed heating elements of the AdBlue system; the release of the OM656 engine, this engine is still known to be a reliable 6-cylinder workhorse. I have a W221 with the OM642 engine which has given no particular problems in the last few years, but while on a trip yesterday, while cruising at 70 mph I started to notice that the revs were much higher than usual (2400 instead of 1500) - I thought maybe doing a regen, but a few minutes later I could still maintain speed, but there was no Here's the tune I went with as I had problems with people confirming if their tune would work with US spec models. The first thing that begins to stop working on this engine is the crankcase ventilation system. I knew of a Sprinter 320d that did CPT Can you remove the swirl flaps? In a sprinter, Mercedes Om642 Crd common rail Nv3 yes on any we can bypass the flaps !! 3. Due Jeep Mercedes OM642 Swirl Motor Simulator Plug. OM648 Intake Manifold removal Proces (Swirl flap delete & EGR delete and Intercooler Upgrade) Tags delete e320cdi flaps om648 swirl. This kit removes the entire EGR system from the OM642 Jeep Mercedes motors that do not have the later Urea Injection System. I'll go over how to check to make sure its safe to use the Resistor Every om642 equipped vehicle i get my hands on i immediately change the oil cooler seals and do a complete swirl flap system delete, valves and everything. Interesting watch on how to clean a DPF and replace the pressure sensor on the OM642 Did enjoy the Video, always wonder whether Dpf problems Occur more through lack of weekly motorway mileage with this type of engine. AkisGr Active Member. Jul 23, 2015 OM642 that has a full emissions delete done No DPF/EGR/SCR/ADBLUE First question - where is the throttle body located for the om642 engine? Next question - there seems to be a load of benefits to deleting the egr, for Cranking No Start conditions are a common concern in our experience on Mercedes vehicles with the OM642 engine, and we’ve assembled a diagnostic process to help identify the root cause. DPF + EGR + BLUETEC DELETE OM642 + SOFTWARE UPDATE. 7. DPF is completely clogged and melted inside, beyond repair. This resonator was installed in later model Mercedes OM642 Engines with the BlueTEC engine. Mercedes-Benz 9G Transmission Problems (Don’t Worry, it’s Great!) First-Gen Toyota GT86 – Buyers guide & Common problems; Lifeonfour’s Car Cost Calculator: Total Monthly Car Expenses; 6 Serious BMW N46 Most concerning problems: Engine wiring harness problems; Intake manifold swirl flap problems; EGR valve problems; Mercedes-Benz OM642 Engine – 3. Jeep WK / XK CRD Turbo Downpipe - Full He wanted to make a comment that electrical tape isn't a good long term solution to this problem as it doesn't perform under high heat. K. Injectors after check - all are ok New glow plug + controller. I'm assuming the same DPF was used on the ML and the Hi guys, so I am new to the Merc platform, more specifically with the OM642 engine. Featured Bluetec - OM642 Extended Warranty Problems -- LET ME HELP! Tags bluetec def diesel om642 warranty. I do apologise if this has already been discussed but I couldn’t find the answer. Apr 20, 2009 #1 Dieselman Banned. . This is a review of the cb-engineering resonator delete. The dpf is incredibly restrictive, you can feel the difference in the engine braking once its been removed. Improve fuel efficiency and enjoy a smoother ride. Sep 9, 2024. 1 2 of 7 Go to page. Support the forum Jeep Mercedes 2007-2009 OM642 Full EGR Delete cb-engineer. Read/write ok, but no effect of tuning, so most likely the parameterblock in use are (03-14-2022, 10:20 PM) HellRedAngel Wrote: (03-14-2022, 02:09 AM) laco210 Wrote: There have to be "menu" in das or xentry for engine start values rail pressure, crank and cam synchronization etc. Thread starter noyota; Start date Nov 30, 2024; Tags bluetec delete dpf egr g350 om342 noyota Member. 01. I have been thinking about the possible problem with piston rings, but I have decided to look at the cranckcase ventilation system and the oil separator that is under the valve cover on the passenger side and since I had a 2012 OM642 Bluetec off one the vans that I have at my shop, it made it a bit easier to look and understand how the whole system works. 6 KB Views: 12,213. It turned out the MAF intake "batwing" was not communicating with the ecm correctly and the system had to be The problem is the design of the pipe, The oil leaks round the back of the seal and drips through the slits in the pipe. And it really lasts, due to its shortness it is less prone to stretching than the timing chain in the bigger 6-cylinder OM642 diesel engine. As an added bonus to this video here is a link on How too Video for making the intake Installation brackets that will make installing these intakes so so so My Jeep had other problems which caused the egr to flag up. All sales are final. You feel Hello everyone and welcome to our channel. Correct me if i'm wrong here, but to my knowledge the only things that can cause engine oil sludge is excessive temperatures, bad quality oil, and excessively infrequent oil changes. jpg. Your Mercedes Me Help! Can anyone direct me to the most effective way of deleting the EGR on my 2006 W211 OM642 E320. Hi i have a problem whit my engine that we can’t solve , my car is Om642 cdi 235 hp w221 2008 I bought my car tuned 2. EGR DELETE KIT FOR OM642. I am interested if anyone has unplugged or taken off their egr on the newer cdi and had any results. _____ The OM 642/722. My tensioner, the one that I removed, was faulty for not holding oil. Joined Aug 4, 2016 Messages 13,883 Reaction score 13,177 Location Sunny Essex Your Mercedes W211/E320cdi/2009 and CLK200k 2009 Jul 6, 2017 #6 PaulG said: As you read through the forum you'll come to realize that the vast majority of the problems with the OM642 seem to resolve around EGR soot-induced problems (stuck EGR valves, clogged EGR coolers, stuck EKAS (swirl) valves, clogged intake manifolds, etc. I have intermittent jerking +-2 seconds on steep incline or heavy acceleration. After that, we will show you what are the common problems and symptoms of a faulty MAF sensor. Yes, fault codes for DPF were scanned. Jump to Latest 4. I have a thread going concerning problems with my '08 e320 om642 and would like your thoughts. Impossible to predict but it's disingenuous to claim that intake system deposits and related EKAS issues are not worthy of consideration as the many threads on the forum I'm currently running the CB engineering DPF delete pipe and EGR delete kit with a Stage 2 tune from ecuprogram that turns off the EGR and DPF. $20. 5 years ago I had the engine light come on and into limp mode, I read the fault code and it was the Diesel Particulate Filter Differential Pressure Sensor. Aug 4, 2017 #3 OP . 2013) with 160k Kilometers or around 100k miles What up guys, i have a problem with my Om642 (Diesel Engine) since a year. So, I was right about the cam moving to the end stop after all, who would have thought that Click to expand Not my intention to be purely argumentative. On the OM642, egr is designed to work together with the rest of the emissions system. boxer 01 Active Member. With regard the MOT it is unlikely that a deleted EGR will be spotted,but I would suggest all drivers who take their diesels for a MOT arrive a short time before your appointment and then rev the car at 3,000 revs for a minute and then repeat it,as you need to get the exhaust gases hot,this will help to pass emission test. 2009 - 2011 Mercedes BlueTec OM642 Full EGR delete kit. your oil leak is cured. A known problem is the air intake duct is sealed to the turbo Intake spigot by a rubber seal. Nice product. and some of these cars are old and unloved now! Even if the manifold is changed, problems can still occur with the actuator motors (M55) jamming and The OM617/OM60x EGR Delete eliminates the EGR valve as well as caps off the EGR ports on the exhaust and intakes manifolds. This is an electrically activated EGR. You'll make your vehicle more reliable as you're getting rid of possible problems from EGR and DPF (that prompted me to do it when mine failed and stayed on limp mode). co. 99. ----- Removal and replacement of the EGR Valve - checking it is clean and working ok If it helps any we've had a range of sensors fail on the OM642 in our Vito over the last couple of years (including DPF pressure and temp. 1 of 2 Go to page. Location: Simpleville, South Kakalaki. Mercedes Inlet Port Actuator & Dodge Mercedes OM642 Engine Problems and Reliability. Will not work on Sprinter OM642 due to different EGR system. Like Aussiemercer, I can't find a specific reference to this engine in the famous 100 page thread DO NOT do an EGR delete it effects the gear changes. Aug 22, 2024 #4 jhands said: Post Diesel EGR delete mod Thread starter Dieselman; Start date Apr 20, 2009; Tags delete diesel egr mod 1; 2; 3; Next. This seal allows oil to pass that finds it’s way onto the shut off motor below, causing it’s eventual failure. ZpiX Stage 3 Posts: 2159 Joined: Mon Sep 19, 2016 12:29 pm Mercedes Benz E320 Cdi om642 EDC16 Boost problem. Say goodbye to carbon buildup and enjoy smoother operation. S. 4L, Some say EGR delete helps with performance and economy. I don't know if it does or not. I done a EGR delete on my old E320 (OM642) - was so much more punchy lower down and started so much easier! Jan 24, 2021 #5 Gazwould MB Enthusiast. 00. What's new. With a measurement of 84. Ivan Borisovich Well-known member. 1 of 3 Go to page. Anyway lone story shorter, I came up with the idea of subbing in a "Dummy Load" in place of the EGR valve in hopes of fooling the Bluetec - OM642 Extended Warranty Problems -- LET ME HELP! Tags bluetec def diesel om642 warranty. EGR Valve Issues: Exhaust Gas Recirculation (EGR) valves are prone to clogging, leading to rough running and decreased performance. I purchased the timing chain measurement tool for OM642 engines and followed the instructions in a specific OM642 Technical Service Bulletin to measure. Forums. It has the OM642 platform. Deleting the egr will generate codes in other components. 5" aluminum tubing and a silicone reducer. This is not something I can comment on, and that poster seems to have solved his problems by energising the valve. Now, as a preventive maintenance, i would replace the MAF if it wasn't a million euros The injector seals will leak and the Black Death (similar to the OM648) is a problem, but this appears to be less frequent than what the OM648 suffers. The intake manifold cap bolts on with supplied hardware, and the exhaust manifold cap welds on. 0 CRD OM642. This is what’s gotten Mercedes and customers into so much trouble with the EPA. See Terms & Conditions. 00km engine OM642 Jan 31, 2012 #15 replace M55 without remove turbocharger. Good morning all. Z. Thanks Given: 42 Thanks Received: 10 (5 Posts) Posts: 56 Threads: 19 Joined: Jan 2015 I found a number of things wrong including town o-ring in boost pipe, a bad DPF delete tune (soot load was way high, van was stuck in regen and tune turned off teach-in I'd be interested in finding out what DGR delete mod works on the OM642. What would could be starter or EIS So I have a similar om642 (3. 52 for some specific models. 0l Diesel OM642 Engine. Posts: 53 2008 e320 BlueTec I just swapped car for a mercedes e280cdi with the om642 engine, edc16cp31 i think. I'm manily after a EGR off and swirlflap delete atm. While no a sprinter it is an om642 and would like to consult/similar issue. Jump to Latest 61 - 80 of 132 Posts. Similar threads. If you spent some time in Mercedes-Benz diesel forums, you have surely heard of the infamous “black death” fuel injector problem. OP. Dec 8, 2019 #3 OP . As with any Diagnosis, we’re going to start with the basics, use our senses, and gather hey guys Im fairly new to this process and have little knowledge of reading writing files. These four seals can be re Jeep Mercedes 2007-2009 OM642 Full EGR delete kit. Although there Sprinter smoking problem OM642. I have gone through the pain of replacing the turbo and actuator, wired open the Inlet Port flaps and cheated the Shut-Off motor with a resistor as covered in many other posts. [1]The engine features common rail Direct injection and a variable nozzle turbocharger. I currently own a W211 E-Class wagon with the OM642 3. Jan 23, 2020 #7 Whether you decide to go with the delete or go back to stock largely depends on your travel plans for Baja. Just recently bought a GL320 cdi 2007 with 150k on the clock. (07. MBUSA denied warranty coverage, denied In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. Driving mostly in the city and low-quality fuel add to the development of a large Oil leakage is a common problem with many Mercedes BlueTEC diesel cars. Jump to Latest 121 - 130 of 130 Posts. Please let me hear your experiences from tuning these engines! I currently have a w164 ML280. So after a simple Ebay UK search I found the pipe from UKchryslerspares and for Since the weaknesses of the OM642 engine are often in a capital engine damage If no measures are taken by the manufacturer to avoid these problems, the vehicle owner must either take action themselves or have one of our selected partner companies nearby install a MIK Upgrade Oil Pump to commission to protect its V6 diesel engine in the long term from massive P0101 - Mass or Volume Air Flow Circuit Range/Performance Problem P2463 - Diesel Particulate Filter Restriction Soot Accumulation About 1. Beside obvious problems you might face down the road, your car is subject to $3000 settlement payment from MB USA for incorporating false emission programs. This is only a big problem if it remains undiagnosed or ignored. If what you say is true, you have a very nice motor with most of the wear parts taken care of free. it sounds more like a MAF problem to me which is a very common problem that sends The M55 is the same 3 wire motor fitted to the om642 CRD engine, Inlet port shut off motor delete (CDI2) A popular mod now, is to disable the inlet port shut off flaps, particularly on 270 CDI (612) engines. uk/mercedes/manifold-repair-kits. This plug will allow you to disable your swirl motor without a check engine light. Mercedes OM642 3. Common Mercedes OM648 Engine Problems. I bought an E350cdi privately around 5 months ago and it has been a very This is an upload i shot last year, i forgot to post it then!This is a major problem with om648's, and almost ALL E320 CDI's i've worked on has had this exac 2006-2018 Mercedes Sprinter OM642 6-Cylinder Diesel Engine Problems. Without DPF can use . Now 140k The only other unscheduled problem was front link noise and hydraulic tensioner for the timing belt (30 minute job). this fuse runs the intake port ,egr, boost pressure position. 85 bar without atmospheric pressure calculatet maybe somebody can help us! Top. As for a remap. Joined Feb 27, 2015 Messages 85 Car CLS 320 with Brabus D6 and KW SC Brabus power module which is integrated into the vehicle's canbus system will no doubt cause you issues with DPF/EGR delete. Joined Sep 2, 2022 Messages 309 Location Kapstadt. This item is built to order. 0-liter V6 diesel engines, designated engine code – OM642. 2024. Time will tell. Joined Mar 28, 2019 Messages 35 Location Maidstone Car Mercedes GL320 CDI. Diagnosis from a local shop determined I have a 2010 Sprinter (OM642 / 3. I have new battery, new starter motor. engine from 1992 500 SL, 722. $140. 0 This video I’m going to show I would like to ask you for some help. My symptoms started with intermittent lack of cooling on the driver's side. Tags 320cdi om642. W. OM642 delete?? I got chance to have a look at this today on a 2007 S-class (221) with the Mercedes Om642 Egr Delete Kit 5 tune is your best option. MBUSA denied warranty coverage, denied reimbursement for diagnosis. R. Boost your Mercedes Benz's performance with an EGR delete kit. However, It’s important to note that the OM648 engine does not suffer from the same oil cooler leak like the V6 OM642 OM642 Crankshaft Bearings Failure. replaced overflow pipes. I have one in my 2005 chevy silverado with a duramax diesel and have not had any issues at all. 0) that has a bunch of complicated engine issues I don't want to get into - the most cost-effective option was to swap the motor with a good used one Sidenote: my van has/had an EGR delete and DPF delete so that should simplify things. The problem with most oils isn’t that it’s worn out General Mercedes-Benz Forums. #1 · Feb 22, 2020. Sometimes, cold and warm, the engines starts to Shake. Joined Dec 8, 2015 Messages 3,983 Reaction score 2,563 Location uk. I decided to write up a little how to after searching endlessly only to find some rough guides but nothing with an overall process to do this. To resolve the issue, I performed a deletion of the input port shut off motor to remove the problem. After drive 5 km and engine is warm the idle running jerky and maybe 3-5 minutes later it runs smooth and 5 minutes jerky again. Compared to the Link to purchase items: https://x8r. Unfortunately, it involved building homemade (breadboard) electronics & cutting into wiring harnesses. That said, I have also experienced problem with read/write on a W639 Vito with edc16. Near a mileage of 100-150k miles, auxiliary engine systems begin to fail. STPilots5150 Location Offline Newbie Reputation: 0. 1K views 2 replies 2 participants last post by jjindustrial Sep 4, 2019. This will work on most Jeep, Mercedes, Chrysler, vehicles with the OM642 engine from 2007-2009 without modifications or extra tuning. Diesel Engine Tuning Tool Greetings, as title suggests, i got a check engine that goes away after a while. gcs190 Location Offline V. $475. 0 CDI engine specifications. Joined Sep 29, 2018 Messages Views 609. Geoff ten Oever Discussion starter. Jeep WK / XK CRD Turbo Downpipe. This is part of the job to fix oil cooler seal leak common in t Emissions is no problem at all no, it's a 2260 ball bearing water cooled from OM642LS 265HP, almost plug and play . Thanks Given: 586 Thanks Received: 5817 (2084 Posts) Posts: 3,951 Threads: 34 Joined: Jun 2011 28 03-26-2022, 01:55 PM . However, this issue is most prominent in the 3. is possible!! it is possible to dismount the M55 320 cdi cls dpf egr kit om642 removal Aug 3, 2017 #1 AkisGr Active Member . Torque Free on an Android, fed via a EML327 might just show it ranging from 5% (view that as closed) to whatever when you drive. It really just reduces flow and collects Om642 egr fault? Thread starter Crazyboy23; Start date Aug 24, 2021; Aug 24, 2021 #1 C. Pre-Glow System Problems. One of the common Mercedes OM642 engine problems is the so called “black death”. These OM642 engines can develop leaks from the oil cooler seals that can degrade prematurely by the high heat it is exposed to. D. 180 000 km to it. Genuine Mercedes-benz Om642 Engine Exhaust Back 1) that video is for the m272 engine. 0 CRD) commonly found on various vehicles (Jeep/Mer OM642 egr bypass(+blocking) +stage 2 tuning. Considering that I recently conducted extensive repair on the manifolds and connections, which were functioning Hello, I have problem with my Om642 engine. Manifolds Home. The Mercedes-Benz OM642 engine is a 3. Here's the the general OM642 parts, the DPF delete is under mercedes. Your intake is probably I'd be interested in finding out what DGR delete mod works on the OM642. Zlartibartfast Veteran Member. Great information here, with lots of ideas and experiences to work with. 1 7 of 7 Go to page E-Class (W212) - Problem with starter E350 OM642 - Hello, I have a problem. However, should the time come that I do find out that the things the guy says are true, then my OM642 may get treated with a dose of that oil. replaced EGR, B60 sensor. Most newer vehicles though will sense a problem if there is no air flow thru the egr when there should be and will then set a code and trouble light. Joined Feb 27, 2015 Regards, Axel 1990 SEC, Arctic White w/gray interior, M119. replaced CR poump, replaced Y74 Y94 sensors. The plastic resonator is supposedly to quiet the turbo noise. It really just reduces flow and collects CCV oil. I have w211 e280CDi engine OM642. 0L, QD2, Green Diesel Engineering Hot-Tune, MBRP Exhaust, CB Engineering Turbo Resonator Delete Pipe, Kolak Addco Rear Sway Bar, K&N Air Filter, Propel Fuels B20 Biodiesel See pictures attached. All in all, not to bad of job. The best way to stop the leak is to remove the pipe, clean up the seal and pipe with degreaser, refit the seal to the pipe with a smear of oil resistant silicone around the outside of the seal, refit pipe. First, if this information in another thread, I am sorry, but I could not find it in multiple searches. Yet. Jeep WK CRD Crank Case Ventilation Relocation Kit. Thread starter SFTP; Start date Dec 30, 2016; 1; 2; Next. But apparently this is a big problem for VW, Audi ect. The car is sometimes rough on idle and it sometimes jerks when driving (on low rpm). In the end, we will explain the MAF sensor delete process with all of its advantages. Wnantmeal1 · Registered. my engine issued crankshaft bearing problem is it possible to change bearings without removing heads and crankshaft from under car has anyone replaced beadings with roll in trick my car is w219 cls 320 cdi my car works everything fine i got missfire on cylinder 2 trouble code engine Removal of the throttle body/EGR return mixer on Mercedes E320 Bluetec with the OM642 engine. I ordered Malone stock tune deleting dpf, egr, swirl motor my question is what do I do to the swirl motor just unplug it or do I need to secure the OM642 long start problem. My car is registered without a DPF. The engine has been rebuilt by previous owner , it used oil on one cylinder so they sent engine to shop to get it boring and honing and got new pistons 0. I. all codes. 2K views 8 replies 3 participants last post by 43sqd Mar 2, 2021. too many projects : Join Date: Mar 2016. Attachments. 222 E320CDI SW Y2007 145. Because its so thinthe engine runs hot. 2010 ML350, 1977 300D, 1961 O321H I purchased the timing chain measurement tool for OM642 engines and followed the instructions in a specific OM642 W211/2008/OM642 Aug 14, 2018 #1 Hello there, To begin my lovely car started to cause problems after driving my first 1500miles. Tools required, hammer, 20mm wood chisel and a file to clean up the bur you will leave on the Om642 ccv This CCV system has been an expensive problem for all of the OM642 owners: Chrysler / Sprinter owners alike. Like Aussiemercer, I can't find a specific reference to this engine in the famous 100 page thread Wighty Senior Member. Bluetec - OM642 Extended Warranty Problems -- LET ME HELP! Tags bluetec def diesel om642 warranty. When we Enhance your Mercedes OM642 engine's performance and reliability with an EGR delete. Durability is sure to improve as well. No adapters or Bluetec - OM642 Extended Warranty Problems -- LET ME HELP! Tags bluetec def diesel om642 warranty. what I have done in the few weeks of ownership are the following: 1) EGR Delete with Stage 1 software upgrade. To start viewing messages, select the forum that you want to visit from the selection below. Nov 30, 2024 #1 And we all know OM642 dislikes that, and loves to be worked hard. It has been Stage 2 tuned since 2010. J. Reyno562 · Registered. Hi people, I have an issue with 2006 CLS 320CDI which has om642 engine and 215,000KM. I removed the DPF completely, and did in fact use the Liqui Moly DPF cleaner (not the tool, only the liquid). If this is the first teardown you are finding, there are over 20 others I've done! Lots of LS's, A viper engine, rx8 rotary, and a couple SRT8 Hemi's to name The MAF sensor delete service is one of the most preferred ECU remapping solutions because the MAF sensor is a very problematic component. Results 1 GL Class (X164) - A/C compressor and drier replacement DIY - Just wanted to share my DIY experience. 3 posts · Joined 2019 Add to quote; Only show this user #1 · Aug 14, 2019. Disadvantages of EGR Delete While there are often many benefits to bypassing a flawed system, they may not be right for every vehicle. Upgrade your vehicle now! Reviews. Regular cleaning or replacement might be necessary. After shuting of the engine and starting it it fixed. Open the engine to check why consume a lot of oil its not on the plan. The Mercedes OM642 3. Without doing a lot of homework, I am not ready to put expensive motorcycle oil in my OM642. circa about 2006-2007, which is before they eliminated this feature. (willing to buy tools needed ) but im stuck with a sprinter that has no DPF filter (purchased the van this way) also no swirl flaps > completely removed and blocked (Motor and sensors in place) Egr is broken but also blocked off i read that theres a way to retune the ECU and Despite being an amazing engine, there are a few things you need to be aware of in terms of problems, especially with high mileage vehicles. Thanks Given: 1 Thanks Received: 3 (1 Posts) Posts: 3 Threads: 1 Joined: Nov 2017 1 12-04-2017, 04:11 AM . A few days ago, my automobile entered a state of reduced power due to a malfunction. By the way, my son and I installed the Well there are several advantages and the most expensive reason to delete and remapp is the oil spec. While the OM642 is a robust engine, certain problems can occur. jjindustrial Discussion starter. Common problems with the OM629 and OM629 engines include: Leaky Injectors; High-Pressure Fuel Pump Failures; EGR Failures; Turbocharger Failures; Prolonged Overheating Leads To Cylinder Bore Scuffing; Cylinder oil from turbo on the om642 will leak onto the actuator possibly shorting the fuse . Understanding these can help you address issues early and prevent more significant damage. 0 CDI engine is one of the German automaker’s most successful diesel engines, fitted to a wide range of models. 100. The turbo resonator is made from machined aluminum and mandrel bend aluminum tubing. Which is a V6 gasoline engine and not the OM642 diesel engine that this thread is about. 81. One day my car started to jerking when pulling the throttle pedal so I found out that the turbo actuator could be the issue I resoldered the two problem contacts and the found the info about the resistor mod for swirl flaps - could they do the jerking? Removing egr from a 2007 S211 om642 engine to give it a clean. The car has a 3 Bar Map sensor and a 3 Bar boost sensor we Raised the boost to 1. Jump to Latest 45K views 20 replies 8 participants last post by Famercedes Feb 4, 2009. Its a 2010 bluetec OM642 with 180k miles on it. junior_money Location Offline Junior Member Reputation: 4. onefortheroad Senior Member. 2008 WK Overland 4WD CRD 3. 5 and rebuild the hole engine whit Hi guys, new member looking for some advice, I have a 2009 w211 e320cdi sport om642, had the bucking and jerking with limp mode a few times intermittently and able to restart and be ok again, the other day it did it and I got engine light on, took battery off for 15 mins put it back on and everything OK again, it did it again a couple of days later on way to work a late Alex Crow is a Merc Tech of high regard over there & he came up with an electronic EGR Delete that was working for him. Jeep WK Mercedes ML/GL/R/E OM642 CRD CCV Plug. ML320 P2513 Hack 3. ( vehicle went in to limp mode and diagnostic revealed it was the swirl flap ) 2) replaced a small pipe bend within the engine bay Weak spots, Issues & problem areas on the OM642. In this video we are going to talk about 1 very common issues on the famous Mercedes engine OM642 which can be f Considering many OM642-engined Mercedes-Benz products have depreciated to that level, catastrophic engine damage would make many OM642 diesels uneconomical to repair. 960 326 Hp. DPF (Diesel Particulate Jeep Mercedes 2007-2009 OM642 Full EGR Delete. Added vavle to back fuel on rail from tank to CR pomp. Bluetec - OM642 Extended Warranty Problems -- LET ME HELP! In theory a blocker plate is an easy solution and may well work for older vehicles with out any issues. Status Not open for further replies. I have a W221 with the OM642 engine which has given no particular problems in the last few years, but while on a trip yesterday, while cruising at 70 mph I started to notice that the revs were much higher than usual (2400 instead of 1500) - I thought maybe doing a regen, but a few minutes later I could still maintain speed, but there was no You did not disclosure what engine is in question, but new dpf for OM642 is in the range of $1000, so no need for $3000 patch to cover old hack and being illegal all the time. Français; Services . I have been reading up on known issues and faults so I can better understand my vehicle and prevent/prepare. The orings are new. Unfortunately, these problems rarely come with relevant DTCs. 7 For Cummins Dpf And Egr Delete Tuning - Single Tune - $1864. Consumes a lot of oil, expensive Motul Xclean oil ! so one of the question was if I remove the DPF, if I can switch to a less expensive synthetic oil. (OM642 3-litre diesel V6), 3x remapped, now returned to stock Nov 28, 2021 #14 Mercedes Sprinter 2012 V6 OM642 DTC delete - EDC17CP10 0281016977 A6429008500; If this is your first visit, be sure to check out the FAQ by clicking the link above. 930 without adblue) . Oil leaks. Jump to Latest 21 - 40 of 132 Posts. Please allow for a 2-3 week lead time when ordering. This kit removes the EGR valve and EGR cooler systems. Go. These mods won’t run you more than a few hundred dollars, max. 2) The oil should hold in the tensioner. I just did an egr delete mapping and will also block of the intake to the egr from exhaust. No problems. ML320 P2513 Hack 4. You may have to register before you can post: click the register link above to proceed. Car is way more powerful! I have some boost problems now but I have to fix a boost leak now! Boost leak is coming from this rubber gasket because I didn’t tighten it enough, it will be fixed no problem l but dude the turbo 2008 e320 BlueTec om642 codes and problems User Name: Remember Me? Password: Register: ShopForum Gallery: FAQ: Calendar: Today's Posts: Search Page 1 of 2: 1: 2 > LinkBack: Thread Tools: Display Modes #1 08-29-2021, 05:36 PM 72junky. Learn more now! First I would try a simple diagnostics, it may be operating. HOW TO: Swirl Flap removal/delete - Mercedes 270 CDI Thread starter Brashy; Start date Nov 3, 2017; Nov 3, 2017 #1 Brashy New Member. Guesses are that it can slow the air post turbo and cause a lag. Soot build-up in the intake manifold from a leaking EGR valve can be OM642 350cdi problem. First faults: Check component M55, Check component Y77/1 Check component B60 where was no engine power. 2007 Mercedes-Benz ML320 CDI Diesel motor with the error code P2008 Swirl motor failure. Half a day if you take your time. No any isues Translate. 370 transmission from 500E (reinforced clutches), 2:82 Differential, Euro Headlamps, 1st Gear Start module, One-Touch Window module and Keyless Entry module all from BergWerks, Bilstein HD Shocks on front axle, H&R lowering springs front and rear, AMG CB Engineering Mercedes Benz ML350, GL350 2012 - 2016 BlueTEC Turbo Resonator Delete. As a temporary fix, if you don't have time to weld the exhuast manifold cap, you may find that you can clamp the fitting into the end of the flexible stainless Yes, OM642 with DPF must use 229. 5, the chain was toast. To my knowledge, this is only possible on pre adblue om642, like mine. Joined Oct 23, 2009 Messages 322 Car w211 e320cdi sport g7 with paddleshift If you problem is point 1 then changing the inlet motor will not help. Just like many other Mercedes-Benz passenger vehicles (W211 E-Class, C219 CLS- Class, W164 M-Class), the 06’ Sprinter comes with the OM642 6-Cylinder diesel engine. Learn more about the benefits of our EGR Delete services and diesel engine tuning services. ones), but the DPF itself has been fine (touch wood!). EGR is brand new. Parts in very good quality, very fast delivery! Anonymous customer. MB CCV solution seems well intentioned and sound on paper, but unfortunately this CCV system has not provided the longevity that we have expected from MB. Only light shakes but you can feel em pretty good in the legroom. The vehicle I am talking about is an 09 ML320 Bluetechit was on its death bed. Jump to Latest 6. It eventually completely quit cooling. Let’s start! What is the MAF My ac clutch failed on me and I got to thinking why do I even need it?? So I took the idea from the old school tuners from the states and decided to do a ful A FACTORY DELETE PIPE! I saw some guys a while back buy the delete pipe from Ebay UK as these are simply junkyard parts over there. It is a kidney bean shaped component with hundreds of perforated holes to reduce noise from the turbo. Good thing is its solvable. Joined Feb 3, 2024 · 0 Posts #61 The oil consumption in you GL350 is pretty normal for that series and the OM642 engine. Kimball Active member. 0 V6 – 320CDI, 280CDI. Diagnostics say that it is the MAF sensor. com I. c1696 Wrote: Hello all, I've got an S350 CDI 2010 ( engine code om642. Joined Jun 14, 2017 Messages 6 Car 2003 CLK 270 CDI. On SD no errors. 1 KB Views: 38,542. All new piping with new clips. Rated 18. Cold idle problems plus P0401 EGR insufficient flow Zimboe; Sep 8, 2024; Engine; Replies 7 Views 902. I have successfully tuned E-class 280 cdi with my Kess. Picked up about 3 mpg with tune and dpf removal. Problem I have is no matter what (I am on my 3rd sensor now), the exhaust back pressure sensor readings while the car is off in ingnition continue to read in the range of 500-600 while they really should be reading atmospheric readings like the other value. Tags cleaning maf om642. They also came with the OM642 CRD, so a mechanic that knows the Dodge Sprinter should have access to the Jeep information. Thanks given by: Reply. 1 4 of 7 Go to page. The injection system operates The guy seems to know a lot about oil, as well as the workings of the Bluetec. Has been relatively trouble-free since. For completeness - here is the timing chain replacement for an M272 (attached) which is a different procedure. Taki_da Location Offline Senior Member Reputation: 86. 0v6 diesel), I have read the engines will take 350-400bhp but at the higher end of that the pistons are really being pushed and they can crack. It should be MB's responsibility to address this issue of design. In DAS, in the control unit adaptions menu in development mode, The simulator is for use when the swirl motor is deleted but if it is still in place and faulty it is likely the flaps connected to it are closed and blocking entry to inlet manifold causing limp mode, this simulator will not help your problem until motor is removed and flaps are open. 0 2008 ML320 CDI om642 delete. Next Last. ML320 P2513 Hack 1. 5 years ago and started to build it back to normal spec. We can weld in our CCV Reroute exhaust fitting. Crazyboy23 Member. To give you a quick explanation, there are One big restriction in the intercooler plumbing is the turbo resonator. For example, the Sprinter, which has just come off the conveyor, can be purchased with internal combustion engine OM642. $425. My advice is that you first find the problem (diagnosis) and then solve it. First of all this is a very in Mercedes OM642 DPF delete using DAS. 0 litres (2,987 cc), 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines. Engine warming up fast, 2. 16 posts · Joined 2021 Add to quote; Only show this user #1 · Feb 27, 2021. If you’ve been considering a V6 diesel Mercedes-Benz, just go with a naturally-aspirated gasoline-powered V6 or V8 model from the 2009 model year or newer and save yourself some heartache. Joined Jul 13, 2003 Messages 34,199 Car Peugeot 403 Convertible hi i have the same problems with my s320 diesel can i install this same mod and where can i get the mod from . Bellow. T. New posts. then replace it then clear all codes again. html?utm_source=youtube&utm_medium=social&utm_campaign=analyticsFaultMercedes OM642 cylinder numbering pattern is: 3 6 2 5 1 4 (Front) So bank 1 is the right side of the vehicle (passenger side in the US). When I start the engine without waiting for the ignition to turn on, it starts normally, but when I wait 5-6 seconds for the ignition to turn on, it just clicks and doesn't start. 7K ohm resistor is sealed My 2009 ML320 W164 has an exhaust leak somewhere near the DPF, so I started looking into a DPF delete and found this thread. I guess i was lucky (still crossing fingers). l will be checking that before spending cash. The swirl motor is known to fail due to leaky CCV system and poor design/reliability. 51 and . Bolts in place of the factory resonator with custom fittings on the inlet and outlets. This diesel engine is known to have its fair share of problems including DPF issues, fuel injector seal failures (black death), oil cooler And what is remarkable, it is still produced. Do that at your own risk. 3/. P Reputation: 1,146. I have an 08 Jeep Grand Cherokee with about 152k miles on it. An EGR delete kit is one of the more affordable mods that you can buy for your vehicle and usually goes hand in hand with a DPF delete kit. Om642 Undefined problem Cls350cdi. With the DPF on the downpipe. ML320 P513 Hack 2. This kit removes the entire EGR system from the OM642 newer 2009 - 2011 Bluetec Mercedes motor that have the Urea Injection System. I'm having a few issues but still uncertain if mine are hardware or tuning issues but Miguel as been very patient with me. ) and an EGR delete should pretty much take these off the table. It is completely deleted. Have sorted small oil BlueTec OM642 problems typically fall into two general areas: Area One is about mechanical problems resulting from Mercedes cost-cutting shortcuts when they designed the engine. Amsoil 0W-40 Euro, 10500k, 12' Equinox 2. Delete it and keep spare parts when they become sought after expiration of the new extended warranty. Nov 29, 2024. The 5/30 -10/30 oil spec is not good for the engine. There are gearbox failures due to it. The The problem with plastic swirl flaps and the accompanying plastic rod controlling their movement is the material. Hello, nice people. Projectcar: Mercedes W164 ML320CDI (Google “egr delete kit“). The OM642 engines are generally reliable and solid units, as long as you follow the manufacturer's service schedules, and use a good quality oil to ensure longevity. ( there is corrupt software floating around As you read through the forum you'll come to realize that the vast majority of the problems with the OM642 seem to resolve around EGR soot-induced problems (stuck EGR 1) EGR Delete with Stage 1 software upgrade. You are also getting mass airflow above limit, mass flow above limit is going to upset ecu which is why you are probably getting egr code sort the mass air flow out first and then chase down the egr if it still exists. Problems with the EGR system, like so many vehicle problems, are often caused by a lack of maintenance: diesel owners typically expect high mileages and low maintenance bills. Jeep, Mercedes, Chrysler CRD OM642 Diesel EGR Block Off Plates 2007-2012. Ordering. Egr delete kit for om642. have replaced I have problems with a Sprinter W906 2012 with a 3. Not seeing many delete options, I came up with a simple delete using 2. Had oil cooler leak fixed at 50k. This kit removes the Fully expecting MBUSA to push back on a very expensive warranty repair, I purchased the timing chain measurement tool for OM642 engines and followed the instructions in a specific OM642 Technical Service Bulletin to measure. Later more often the problem happaned and in the end M55 EGR Delete 320 cdi. In order to get more power you'll be looking at a 3inch turbo back exhaust (dpf and cat removed), bigger intercooler with custom boost pipework and throttle body removal. Includes EGR cooler bypass tube, exhaust block off plates, intake manifold Hi, this 'how to' video shows an in depth installation of an emulator (resistor mod) on a OM642 engine (3. You can probably jump the non ULSD Low Power? Low Fuel Economy? Limp Mode? Exhaust smell in the cabin?ALL of these issues can be traced back to faulty intake seals. Diesel Discussion. w221. When i turn off the car and start it again the shaking is getting pretty hard. Few problems How do I clean w164 om642 maf sensors. Straight piped. Joined If there is a place that works on Sprinters nearby, I'd start there. Post by EGR Delete for Mercedes MBE900 & MBE4000 model diesel engines. I do not know if Why would you delete the egr only and leave all other emissions components active? With all due respect, this is the dumbest thing I've ever seen in my life. I am not buying it, but in the interest of "unofficial research" I just went out and shut the EGR System off in my Hemi LX (modded exactly like my Hemi WK) using a Diablosport Predator Tuner. There is no any fault code and Symptoms are that: 1. so to Hear the true and raw sound of your OM642 engine. this my 2009 Mercedes-benz e320 bluetec hope you guys enjoy watching the video. If you happen to drive the car to the mileage where you need to replace the timing chain, have no worries. 3 KB Views: 27,206. Write your review ! * * * * Did not find i bought my 2007 ML320 CDI @ 32k. I think I'll look at either JR Tuning or Malone Tuning for the tune, and a full delete of the DPF. hetrus ppmlm pyc zba mgru teqm wgo wcqaxkn kxyerme vzhwm

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